Yog hais tias koj tau dabbled hauv electronics thiab circuit board tsim, tej zaum koj twb tuaj hla lub sij hawm "Rigid Flexible Printed Circuit Board". Rigid-flex PCBs tau txais txiaj ntsig rau lawv qhov yooj yim, ua haujlwm ntev, thiab txuag chaw. Los ntawm kev sib koom ua ke yooj yim thiab nruj substrates ntawm ib lub rooj tsavxwm, cov neeg tsim qauv tuaj yeem ua kom zoo tshaj plaws ntawm lawv cov khoom siv thaum txo qhov kev txwv loj. Ntawm no hauv phau ntawv qhia dav dav no, Capel yuav dhia mus rau hauv cov kauj ruam yooj yim thiab cov kev coj ua zoo tshaj plaws rau kev tsim lub rigid-flex PCB. Txawm hais tias koj yog ib tus kws tshaj lij lossis tshiab rau PCB tsim, tsab xov xwm no yuav muab koj cov kev paub thiab cov cuab yeej koj xav tau los ua kom tiav cov PCBs ruaj khov thiab txhim khu kev qha.
Cov ntsiab lus:
Nkag siab Rigid-Flex Circuit Board
Qhov zoo ntawm rigid-flex PCB board
Tsim Kev xav rau Rigid Flexible PCBs
Rigid-flex PCB tsim txheej txheem
Cov cuab yeej thiab Software rau Rigid-Flex PCB Tsim
Kev sim thiab tsim Rigid-Flex PCBs
Hauv kev xaus
Nkag siab Pcb Rigid Flex:
Ua ntej dhia mus rau hauv tus txheej txheem tsim, nws yog ib qho tseem ceeb kom muaj kev nkag siab meej txog qhov nyuaj-flex PCB yog dab tsi. Lub rigid-flex PCB yog hybrid Circuit Court board uas ua ke hloov tau yooj yim thiab nruj substrates rau hauv ib qho qauv. Los ntawm kev sib koom ua ke cov ntawv luam tawm yooj yim nrog cov khoom nruj, cov laug cam no ua rau muaj kev ntseeg siab, txo qhov loj thiab ua kom muaj zog dua piv rau cov PCBs ib txwm muaj. Cov cheeb tsam hloov tau tso cai rau kev teeb tsa 3D, thaum cov khoom tsis sib haum muab kev ruaj ntseg thiab kev txhawb nqa rau kev sib dhos.
Qhov zoo ntawm Rigid Flex Board:
Kev siv cov rigid-flex PCBs coj ntau qhov zoo uas ua rau lawv muaj kev xaiv zoo rau ntau daim ntawv thov. Cov txiaj ntsig no
suav nrog:
Chaw txuag:Ib qho ntawm cov txiaj ntsig tseem ceeb ntawm rigid-flex PCBs yog lawv lub peev xwm los txuag chaw. Cov laug cam no sib xyaw ua ke ntau lub rooj tsavxwm rau hauv ib qho kev sib cog lus los ntawm kev tshem tawm cov khoom sib txuas thiab txuas. Qhov no tsis tsuas yog txo qhov loj ntawm tag nrho cov khoom siv hluav taws xob, tab sis kuj txo nws qhov hnyav, ua rau nws tsim nyog rau kev siv cov khoom siv compact portable.
Txhim khu kev ntseeg tau:Rigid-flex PCBs muaj kev ntseeg siab dua piv rau cov qauv PCBs. Kev sib xyaw ua ke ntawm kev hloov pauv tau yooj yim thiab nruj substrates muab kev ruaj ntseg rau kev sib dhos, txo qhov kev pheej hmoo ntawm kev tawg lossis tsis ua haujlwm. Qhov hloov tau yooj yim absorbs txhua yam kev ntxhov siab thiab tiv thaiv kev puas tsuaj los ntawm kev vibration, poob siab lossis kub hloov. Qhov kev txhim kho kev ntseeg tau ua kom ntseeg tau tias cov khoom siv hluav taws xob tseem ua haujlwm txawm tias nyob rau hauv ib puag ncig nyuaj.
Tsim Flexibility:Rigid Flex Circuit Boards muab cov qauv tsim tsis sib xws. Lawv txhawb 3D configurations thiab complex layouts, enabling designers los tsim tshiab thiab compact kev daws teeb meem rau complex electronics. Qhov kev hloov pauv no qhib qhov muaj peev xwm ntawm cov cim tshwj xeeb thiab kev tsim qauv tsim kom haum rau cov ntawv thov tshwj xeeb.
Txhim kho Durability:Los ntawm kev tshem tawm cov connectors thiab cables, rigid-flex PCBs txo cov kev pheej hmoo cuam tshuam nrog xoob kev sib txuas los yog hlau qaug zog. Qhov tsis muaj qhov txav mus ntxiv ua rau muaj zog ntxiv vim tias muaj cov ntsiab lus tsawg dua. Tsis tas li ntawd, qhov hloov pauv ntawm PCB muaj qhov ua tau zoo heev rau kev co, kev poob siab, thiab qhov kub thiab txias hloov, ua rau nws haum rau qhov chaw hnyav.
Nqi-zoo:Thaum tus nqi pib ntawm Rigid Flex circuit boards tej zaum yuav siab me ntsis dua li cov tsoos PCBs, lawv tuaj yeem txuag nyiaj hauv lub sijhawm ntev. Kev tshem tawm cov khoom sib txuas thiab cov xaim hluav taws xob txo qis kev sib dhos thiab lub sijhawm, uas txo cov nqi zog. Tsis tas li ntawd, kev ntseeg siab thiab ua haujlwm ntev ntawm cov rigid-flex boards tuaj yeem txo cov nqi kho thiab kho, txhim kho tag nrho cov nqi ua haujlwm tau ntev.
Kev txiav txim siab tsim qauv rau nruj flex tsim phau ntawv qhia:
Tsim kom muaj zog-flex PCB yuav tsum tau ua tib zoo xav txog ntau yam los xyuas kom meej qhov ua tau zoo thiab kev ntseeg tau.
Nov yog qee qhov kev txiav txim siab tsim qauv tseem ceeb kom nco ntsoov:
a. Mechanical Constraints:Nkag siab thiab txheeb xyuas qhov kev txwv ntawm cov cuab yeej siv tshuab. Txiav txim siab qhov yuav tsum tau khoov cheeb tsam, fold lub kaum sab xis, thiab txhua qhov txuas lossis cov khoom siv uas yuav xav tau kev txhawb nqa ntxiv. Saj zawg zog seem yog tsim los tiv thaiv rov khoov thiab folding yam tsis muaj kev cuam tshuam lawv cov haujlwm.
b. Trace Routing:Xyuas kom muaj ib txoj kab khiav kom zoo kom tswj tau cov teeb liab kev ncaj ncees. Tsis txhob tso cov kab ze ze ntawm qhov chaw khoov kom txo qis kev pheej hmoo ntawm luv luv circuits lossis teeb liab cuam tshuam. Khaws qhov sib nrug kom zoo ntawm cov kab ke kom tsis txhob muaj kev sib tham sib tham thiab teeb liab degradation. Xav txog kev siv cov cim impedance-tswj rau cov teeb liab ceev ceev kom txo cov teeb liab cuam tshuam thiab poob.
c. Qhov Chaw Tso Cai:Ua kom zoo tshaj qhov kev tso kawm los ua kom muaj kev ruaj ntseg thiab tsis txhob cuam tshuam nrog thaj chaw nkhaus. Xav txog qhov loj me, qhov hnyav, thiab cov yam ntxwv thermal kom tsis txhob muaj kev ntxhov siab hauv qhov chaw hloov tau yooj yim. Muab cov khoom hnyav dua rau ntawm cov ntu ntu kom ruaj khov, thiab tsis txhob tso cov khoom siab uas tuaj yeem cuam tshuam nrog lub rooj tsavxwm dabtsi yog khoov lossis folding.
d. Kev xaiv khoom siv:Xaiv cov ntaub ntawv tsim nyog rau qhov hloov pauv thiab nruj ntawm PCB. Xav txog kev hloov pauv, ua haujlwm kub, thiab kev sib raug zoo nrog cov txheej txheem tsim khoom. Cov ntaub ntawv yooj yim yuav tsum muaj kev kho tau zoo thiab ua haujlwm ntev, thaum cov ntaub ntawv nruj yuav tsum muaj lub zog txaus. Xyuas kom tseeb tias cov khoom xaiv tau sib xws nrog kev sib dhos thiab cov txheej txheem soldering.
e. Copper Balance:Ua kom muaj kev sib npaug ntawm cov tooj liab ntawm PCB los tiv thaiv kev sib tsoo, tawg, lossis lwm yam tsis ua haujlwm. Siv tooj liab tuab tuab thiab qauv faib kom txo tau qhov kev ntxhov siab tsawg. Tsis txhob hnyav tooj liab los yog tooj liab siab nyob rau hauv qhov chaw flex kom tiv thaiv kev ntxhov siab thiab tsis ua haujlwm.
F. Tsim rau Manufacturability:Ua haujlwm ze nrog cov tuam txhab tsim khoom thoob plaws hauv cov txheej txheem tsim kom ntseeg tau tias kev tsim khoom ntawm rigid-flex PCBs. Xav txog lub peev xwm thiab kev txwv ntawm kev tsim khoom thiab kev sib dhos, xws li lamination, drilling, thiab etching. Txhim kho cov qauv tsim kom yooj yim rau kev tsim khoom, sib dhos thiab kev sim.
Rigid-flex PCB tsim txheej txheem:
Tsim kom muaj zog rigid-flex PCB muaj ob peb kauj ruam tseem ceeb los xyuas kom meej tus qauv tsim tau zoo thiab txhim khu kev qha.Ntawm no yog ib kauj ruam dhau los
qhia rau tus txheej txheem tsim:
Define Design Requirements:Pib los ntawm kev txheeb xyuas qhov project qhov yuav tsum tau ua, suav nrog kev ua haujlwm uas xav tau, cov khoom siv hluav taws xob, thiab kev txwv tsis pub siv tshuab. Qhov no yuav muab lub hauv paus ruaj khov rau cov txheej txheem tsim.
Schematic Design:Tsim Circuit Court schematics los tsim kev sib txuas hluav taws xob thiab kev tso kawm ntawm cov khoom. Cov kauj ruam no pab txiav txim siab tag nrho cov txheej txheem ntawm PCB thiab xyuas kom meej tias tag nrho cov khoom tsim nyog suav nrog.
Board shape definition:Txiav txim siab tag nrho qhov loj thiab cov duab ntawm lub rooj tsavxwm nruj-flex. Xav txog cov cuab yeej loj thiab txhua yam kev txwv, xws li muaj qhov chaw lossis cov kev xav tau tshwj xeeb.
Kev tso kawm ntawm cov khoom siv:Muab cov khoom tso rau ntawm ib qho nruj ntawm lub rooj tsavxwm, kom muaj qhov sib txawv txaus rau cov kab tooj liab. Xav txog kev tswj xyuas thermal thiab tsis txhob tso cov khoom uas tuaj yeem cuam tshuam rau qhov hloov pauv tau. Cov kauj ruam no pab optimize qhov layout rau kev ua tau zoo thiab manufacturability.
Trace Routing:Txoj kev tooj liab kab ntawm lub rooj tsavxwm, muab cov cim tseem ceeb ntawm cov khoom nruj li sai tau. Ua tib zoo saib xyuas qhov sib piv ntawm impedance, tswj lub suab nrov, thiab tsis txhob muaj cov teeb liab hla kev kub ceev. Ua raws li cov kev coj ua zoo tshaj plaws rau cov teeb liab kev ncaj ncees thiab xav txog tej yam kev cai tshwj xeeb rau kev tsim qauv nruj-flex.
Flexible tsim:Tom qab qhov kev sib txuas ruaj khov ua tiav, tsom mus rau kev xaim qhov hloov pauv ntawm cov ntawv luam tawm Circuit Board. Nco ntsoov cov stackup, kab dav dav, thiab qhov sib txawv uas yuav tsum tau muab los ntawm cov chaw tsim khoom. Nco ntsoov tias tus qauv tsim ua raws li cov chaw tsim khoom flex PCB tsim cov txheej txheem kom ntseeg tau tias muaj kev ntseeg siab thiab kav ntev.
Validate tus tsim:Ua ib qho kev kuaj xyuas zoo siv cov cuab yeej software tsim nyog. Qhov no suav nrog kev kuaj xyuas kev tsim qauv (DRC), kev kuaj xyuas hluav taws xob (ERC) thiab ntsuas kev ntsuas kev ntseeg siab. Xyuas kom tseeb tias tus tsim ua tau raws li txhua qhov kev xav tau thiab ua kom muaj kev ua haujlwm zoo.
Tsim cov ntaub ntawv tsim khoom:Tsim tag nrho cov ntaub ntawv tsim nyog raws li cov neeg tsim khoom xav tau. Qhov no suav nrog tsim cov ntaub ntawv Gerber, xyaum cov ntaub ntawv thiab cov duab kos. Xyuas kom meej tias cov ntaub ntawv tsim khoom raug cuam tshuam txog kev tsim thiab muab tag nrho cov ntaub ntawv xav tau rau kev tsim khoom thiab kev sib dhos.
Tshawb xyuas nrog Chaw Tsim Tshuaj:Ua haujlwm ze nrog koj cov chaw tsim khoom xaiv los tshuaj xyuas tus qauv tsim thiab xyuas kom nws ua tau raws li nws cov peev txheej tsim khoom thiab sib dhos. Ua haujlwm nrog cov chaw tsim khoom los daws cov lus nug lossis kev txhawj xeeb thiab ua qhov tsim nyog hloov kho rau tus qauv tsim.
Cov cuab yeej thiab Software rau Rigid-Flex PCB Tsim:
Tsim kom nruj flex circuits yuav tsum tau siv cov cuab yeej tshwj xeeb thiab software los xyuas kom meej thiab txhim khu kev qha. Ntawm no yog
Qee qhov nrov software cuab yeej siv hauv kev lag luam:
a. Altium Designer:Paub txog nws lub peev xwm tsim qauv, Altium Designer muaj 3D qauv, tsim kev kuaj xyuas, teeb liab kev ntsuam xyuas kev ncaj ncees thiab tus neeg siv khoom zoo.
b. Cadence Allegro:Cadence Allegro muab cov cuab yeej muaj zog rau kev tsim cov PCB nruj-flex. Nws muab kev ua haujlwm siab heev rau kev routing, kev tsim kev kub ceev, thiab kev tswj xyuas kev txwv.
c. Mentor Xpedition:Tus cob qhia Xpedition tau dav siv rau cov qauv PCB nyuaj, suav nrog cov PCB nruj-flex. Nws muab ib lub tsev qiv ntawv uas nws kim heev, kev tsim qauv kev kuaj xyuas thiab teeb liab kev ntsuam xyuas kev ncaj ncees.
d. Eagle PCB:Eagle PCB yog qhov kev xaiv nrov rau cov pib tshiab thiab cov haujlwm me me. Nws muaj kev nkag siab yooj yim interface, schematic capture thiab layout editors, thiab hloov tau yooj yim tsim txoj cai configuration.
e. OrCAD:OrCAD PCB Designer yog ntau yam software pob uas txhawb nqa kev tsim PCB tiav, suav nrog cov pcb hloov tau yooj yim. Nws muab cov yam ntxwv xws li kev tsim qauv rau kev tsim khoom (DFM) kev tshuaj xyuas, kev tawm tswv yim tsim lub sijhawm tiag tiag, thiab kev ua haujlwm siab.
f. SolidWorks:Qhov no yog ib tug nrov neeg kho tshuab tsim software uas yuav siv tau ua ke nrog PCB tsim software los tsim 3D qauv ntawm PCB flex Cheebtsam. Nws tso cai rau kev pom ntawm PCB hauv daim ntawv sib sau ua ke thiab pab txheeb xyuas txhua qhov cuam tshuam lossis teeb meem kev teeb tsa.
g. PADS:PADS yog PCB tsim software los ntawm Mentor Graphics, uas muab kev tsim qauv thiab simulation ua haujlwm. Nws muaj cov yam ntxwv tshwj xeeb rau kev nruj-flex PCB tsim, suav nrog cov qauv tsim qauv kuaj xyuas thiab dynamic 3D pom.
h. KiCad:KiCad yog ib qho qhib qhov PCB tsim software uas muab cov cuab yeej tsim qauv rau kev tsim qauv PCB nruj. Nws muab qhov kev nkag siab zoo interface, schematic capture thiab layout editor muaj peev xwm, thiab txhawb kev hloov pauv PCB tsim thiab routing.
i. SOLIDWORKS PCB:Cov software no sib txuas cov cuab yeej siv tshuab thiab hluav taws xob tsim muaj peev xwm, ua rau nws zoo tagnrho rau kev tsim cov rigid-flex boards. Nws ua kom muaj kev sib koom tes zoo ntawm pab pawg neeg kho tshuab thiab hluav taws xob tsim thiab ua kom muaj kev sib koom ua ke ntawm PCB flex thiab cov khoom nruj.
Thaum xaiv cov cuab yeej software rau nruj-flex PCB tsim, nws yog ib qho tseem ceeb uas yuav tau xav txog yam xws li qhov nyuaj ntawm kev tsim, kev txawj ntse ntawm pab neeg tsim, thiab kev txwv nyiaj txiag. Nws raug pom zoo los soj ntsuam cov yam ntxwv, kev ua haujlwm thiab cov neeg siv-phooj ywg ntawm cov cuab yeej sib txawv ua ntej kev txiav txim siab.Shenzhen Capel tsim cov khoom siv hluav taws xob hloov tau yooj yim txij li xyoo 2009.Txhua nqe lus nug txais tos hu rau peb.
Kev Ntsuas thiab Fabricating Semi Rigid Flex PCB:
Thaum qhov kev tsim ua tiav, kev sib txuas ntawm kev sim thiab kev tsim khoom yog qhov tseem ceeb rau kev ua tiav
ntawm ib qho rigid-flex PCB. Nov yog qee cov kauj ruam tseem ceeb hauv kev sim thiab kev tsim khoom:
a. Prototype Development:Ib qho qauv ntawm cov qauv nruj-flex PCB yuav tsum tau tsim ua ntej mus rau hauv cov khoom lag luam. Prototyping ua rau muaj kev ntsuam xyuas zoo thiab siv tau ntawm cov qauv tsim. Nws pab txhawm rau pom qhov teeb meem tsim lossis teeb meem tshwm sim thaum ntxov kom muaj kev hloov kho tsim nyog tuaj yeem ua.
b. Manufacturing Review:Ua haujlwm ze nrog cov chaw tsim khoom, kev tsim qauv raug tshuaj xyuas kom ntseeg tau tias nws muaj peev xwm tsim thiab sib dhos. Sib tham txog kev tsim cov lus pom zoo xws li kev xaiv cov khoom siv, kev tsim qauv tsim, thiab cov kev xav tau tshwj xeeb rau thaj chaw nruj thiab hloov tau yooj yim. Cov kauj ruam no yog qhov tseem ceeb los xyuas kom meej tias kev tsim khoom thiab kev sib dhos ua haujlwm tau zoo.
c. Tsim rau Testability (DFT):Xav txog cov qauv tsim uas txhim kho qhov kev sim ntawm cov rigid-flex PCBs. Siv cov yam ntxwv xws li cov ntsiab lus xeem, nkag mus rau hauv pawg thawj coj saib, lossis kev sim ua tus kheej (BIST) los pab txhawb kev sim thaum tsim khoom thiab thoob plaws hauv lub neej ntawm cov khoom. Kev txiav txim siab ntawm DFT pab ua kom yooj yim rau cov txheej txheem sim thiab txheeb xyuas cov teeb meem uas yuav tshwm sim.
d. Automated Optical Inspection (AOI):Siv lub AOI system los ua automated optical soj ntsuam ntawm cov fabricated rigid-flex PCB. AOI cov tshuab tuaj yeem tshawb xyuas cov khoom tsim muaj xws li luv luv, qhib, cov khoom tsis zoo lossis cov pob qij txha. Cov kauj ruam no ua kom zoo thiab kev ntseeg siab ntawm cov khoom tsim khoom.
e. Kev ntsuam xyuas kev ntseeg tau:Kev ntsuam xyuas nruj kev ntseeg tau ua tiav ntawm cov khoom tsim nruj-flex board. Qhov kev sim no suav nrog kev ntsuas kev ntxhov siab ib puag ncig, thermal cycling, kev vibration kuaj thiab kev ua haujlwm ntawm lub rooj tsavxwm. Kev ntsuam xyuas kev ntseeg tau txheeb xyuas qhov ua tau zoo thiab kev ua haujlwm ntawm PCB raws li lub ntiaj teb tiag tiag.
F. Cov ntaub ntawv tsim:Khaws cov ntaub ntawv tsim nyog suav nrog daim nqi ntawm cov ntaub ntawv (BOM), kos duab sib dhos, cov phiaj xwm kuaj thiab cov ntawv xeem. Cov ntaub ntawv no yog qhov tseem ceeb rau kev daws teeb meem, kho, thiab kev hloov kho yav tom ntej. Nws tuaj yeem siv los ua ib qho kev siv rau tag nrho cov khoom lag luam lub neej voj voog.
Los ntawm kev ua raws li cov kauj ruam no, Capel pcb tuam ntxhab tuaj yeem ua kom muaj kev sim ua tiav thiab tsim cov rigid-flex boards, uas ua rau cov khoom zoo thiab txhim khu kev qha.
Hauv Summary:
Kev tsim thiab tsim cov khoom lag luam yooj yooj yim luam tawm Circuit Board yuav tsum muaj kev nkag siab zoo txog cov khoom siv hluav taws xob, hluav taws xob, thiab kev tsim khoom. Ua raws li cov hauv paus ntsiab lus uas tau teev tseg hauv phau ntawv qhia no, Capel ua kom muaj kev vam meej tsim, kev sim, thiab kev tsim cov khoom muaj zog thiab txhim khu kev qha rigid-flex PCBs. Rigid-flex txuag chaw, txhim khu kev ruaj ntseg thiab yooj, ua rau nws muaj txiaj ntsig zoo hauv ntau qhov kev lag luam. Nws yog ib qho tseem ceeb kom nyob twj ywm nrog cov cuab yeej tsim tshiab, cov ntaub ntawv, thiab cov txheej txheem tsim khoom kom siv tag nrho cov peev txheej ntawm cov PCBs nruj-flex thiab pab txhawb rau kev tsim hluav taws xob tshiab. Los ntawm kev siv cov tswv yim no, Capel tsim tsim cov kev daws teeb meem PCB uas ua tau raws li qhov xav tau hloov pauv ntawm kev lag luam hluav taws xob.
Shenzhen Capel Technology Co., Ltd. tau tsim nws tus kheej Rigid Flex Pcb Hoobkas hauv 2009 thiab nws yog tus kws tshaj lij Flex Rigid Pcb Chaw Tsim Tshuaj. Nrog 15 xyoo ntawm kev ua haujlwm nplua nuj, cov txheej txheem nruj heev, kev muaj peev xwm zoo tshaj plaws, cov cuab yeej siv hluav taws xob siab tshaj plaws, kev tswj hwm kev tswj hwm zoo, thiab Capel muaj cov kws tshaj lij pab pawg los muab cov neeg siv khoom thoob ntiaj teb nrog kev ua haujlwm siab, siab zoo rigid flex board, Hdi Rigid Flex Pcb, Rigid Flex Pcb Fabrication, Fast Turn Rigid Flex Pcb, ceev tig pcb prototypes .Our teb ua ntej-muag thiab tom qab-muag kev pab cuam thiab kev xa khoom raws sij hawm pab peb cov neeg tau txais kev lag luam sai sai rau lawv cov haujlwm.
Post lub sij hawm: Aug-26-2023
Rov qab